Pelletizing Line
This line can be configured with single-stage or double-stage extruders depending on material contamination and production requirements, and integrated with auxiliary units such as vacuum degassing, hydraulic screen changers, and water-ring or strand pelletizers for optimal results.
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The Pelletizing Line is designed to transform cleaned and dried plastic flakes into high-quality recycled pellets through melting, filtration, and granulation processes.
It is suitable for various materials such as PE, PP, PET, ABS, PS, and other thermoplastics, offering a stable, efficient, and eco-friendly recycling solution.
With advanced screw design, precise temperature control, and automatic pellet cutting, the system ensures consistent pellet size, excellent plasticizing performance, and uniform color.
It is suitable for various materials such as PE, PP, PET, ABS, PS, and other thermoplastics, offering a stable, efficient, and eco-friendly recycling solution.
With advanced screw design, precise temperature control, and automatic pellet cutting, the system ensures consistent pellet size, excellent plasticizing performance, and uniform color.
Process
Technical Parameters
KL Series Single Stage Die-Face Cutting / Water-Ring Cutting Pelletizing Line
| Model | Screw Diameter | Screw L/D | Motor Power | Capacity |
|---|---|---|---|---|
| KL-65 | Φ65 mm | 25–33:1 | 22 / 30 kW | 40–60 kg/hr |
| KL-85 | Φ85 mm | 25–33:1 | 37 / 45 kW | 60–80 kg/hr |
| KL-100 | Φ100 mm | 25–33:1 | 45 / 55 kW | 80–120 kg/hr |
| KL-120 | Φ120 mm | 25–33:1 | 55 / 75 kW | 150–180 kg/hr |
| KL-130 | Φ130 mm | 25–33:1 | 75 / 90 kW | 200–250 kg/hr |
| KL-140 | Φ140 mm | 25–33:1 | 90 / 110 kW | 300–350 kg/hr |
| KL-150 | Φ150 mm | 25–33:1 | 110 / 132 kW | 350–450 kg/hr |
| KL-160 | Φ160 mm | 25–33:1 | 132 / 160 kW | 500–600 kg/hr |
| KL-180 | Φ180 mm | 25–33:1 | 160 / 180 kW | 600–800 kg/hr |
| KL-200 | Φ200 mm | 25–33:1 | 200 kW | 800–1000 kg/hr |
KL Series Double Stage Die-Face Cutting / Water-Ring Cutting Pelletizing Line
| Model | First Stage Screw Diameter | First Stage L/D | First Stage Motor Power | Second Stage L/D | Capacity |
|---|---|---|---|---|---|
| KL-65 | Φ65 mm | 25–33:1 | 22 / 30 kW | 10–12:1 | 40–60 kg/hr |
| KL-85 | Φ85 mm | 25–33:1 | 37 / 45 kW | 10–12:1 | 60–80 kg/hr |
| KL-100 | Φ100 mm | 25–33:1 | 45 / 55 kW | 10–12:1 | 80–120 kg/hr |
| KL-120 | Φ120 mm | 25–33:1 | 55 / 75 kW | 10–12:1 | 150–180 kg/hr |
| KL-130 | Φ130 mm | 25–33:1 | 75 / 90 kW | 10–12:1 | 200–250 kg/hr |
| KL-140 | Φ140 mm | 25–33:1 | 90 / 110 kW | 10–12:1 | 300–350 kg/hr |
| KL-150 | Φ150 mm | 25–33:1 | 110 / 132 kW | 10–12:1 | 350–450 kg/hr |
| KL-160 | Φ160 mm | 25–33:1 | 132 / 160 kW | 10–12:1 | 500–600 kg/hr |
| KL-180 | Φ180 mm | 25–33:1 | 160 / 180 kW | 10–12:1 | 600–800 kg/hr |
| KL-200 | Φ200 mm | 25–33:1 | 200 kW | 10–12:1 | 800–1000 kg/hr |
Machine Details
Feeding System
Automatically feeds cleaned and dried plastic flakes or regrind into the extruder evenly and continuously, ensuring stable output.
Extruder System
Melts and plasticizes the materials through a high-torque screw and barrel under controlled temperature and pressure, ensuring uniform melting and mixing.
Hydraulic Screen Changer
Removes impurities, paper, or metal contaminants from the molten plastic to guarantee pellet purity and consistent extrusion flow.
Compacting Force Feeder
The Compacting Force Feeder is designed to pre-compact and continuously feed lightweight plastic materials — such as films, bags, and flakes — into the extruder.
It combines cutting, heating, and densifying functions to increase bulk density and ensure stable extrusion.
Electric Control Cabinet
The Electric Control Cabinet serves as the central control unit for the entire pelletizing line.
It integrates temperature, pressure, motor speed, and safety controls through PLC or touchscreen operation.
Featuring high-quality electrical components (such as Siemens or Schneider), it offers precise, stable, and user-friendly system management.
It integrates temperature, pressure, motor speed, and safety controls through PLC or touchscreen operation.
Featuring high-quality electrical components (such as Siemens or Schneider), it offers precise, stable, and user-friendly system management.
Final Product & Applications
